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Manufacture

A complete control

Chambrelan controls the complete manufacturing of its products, from the raw material to the finished product, through a profiling process.

From the stock of the various raw materials, we are able to manufacture the standard slides as well as the specific slides according to the customer drawings.

Manufacturing consists of 6 steps

• Preparation
• Cold drawing out
• Straightening
• Machining
• Surface treatment
• Assembling

It leads to the final standard stock bearing telescopic guide or to a bespoke drawer slide and we dispatch it directly to our customers.

The raw material

In summary: 1000 material references, 500 tons in stock of mild steel, medium carbon steel, aluminium, stainless steel, standard rolled-iron products, balls, accessories, screws and bolts...

Raw materials used by Chambrelan to manufacture its products

The preparation

In order to obtain a profile compatible with our quality standards, we select materials based on their mechanical properties. The first step is to clean them to remove rust, grease or carbon, to carry out annealings which stabilizes the bars of material ready for drawing.

Raw material preparation prior to product manufacture

Cold drawing out

By passing the section through the dies the material is formed to the dimensional specifications of our designs. This production method can improve the intrinsic qualities of the material by the phenomenon of hardening whereby the material is "compressed" in key locations, including the ball-tracks, which improve the work life of rails.

Cold drawing and cleaning of raw material

Straightening

After stretching, the bars of material are individually straightend according to our standard manufacturing tolerances that are approximately one millimeter per meter in straightness and one degree per meter in twisting

Example of telescopic slide and runner alignment

Machining

Cut to length, drilled, milled and pressed, the various beams are processed ready to build the slides. Following the machining operation, the items are shipped to our various subcontractors for surface treatment. This operation is subcontracted, not only for environmental reasons, but also to enable us to offer the best solution from a range of possible surface treatment options. We treat our slides in this way for two reasons, firstly to improve corrosion resistance and secondly to improve the surface hardness of our slides.

Factory image

Assembly

Final operation during which the different elements of the slide are combined with the assembly accessories, such as balls, stops, locks...

Where we assemble slide and runner components

Finished product

At the end of this process, the slides are ready for use. They are either placed in stock (nearly 2000 references are on the shelf) or directly shipped to be put into operation.

Chambrelan telescopic slide production

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  • design of a custom-made telescopic slide
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